SAP PP Module Course Outline

4. SAP PP (Production Planning) Module – Course Outline

1. SAP PP Fundamentals

• SAP PP (Production Planning) Module – Course Outline
• 1. SAP PP Fundamentals
• Introduction to SAP ERP & SAP S/4HANA
• Overview of SAP PP Module
• Production Planning Process Flow
• Integration of PP with MM, SD, FI & CO
• Organizational Structure in SAP PP
• 2. Master Data in SAP PP
• Material Master
• BOM (Bill of Materials)
• Work Center
• Routing
• Production Version
• Production Resources/Tools (PRT)
• Master Recipe & Resources – Process Manufacturing
• 3. Demand Management
• Independent Requirements
• Planned Independent Requirements (PIR)
• Demand Planning
• Consumption-Based Planning
• Planning Strategies
• 4. MRP – Material Requirements Planning
• MRP Concepts & Process
• MRP Types
• MRP Controllers
• Lot-Sizing Procedures
• Safety Stock & Reorder Point
• MRP Run
• MRP Live in S/4HANA
• Planned Orders
• Purchase Requisitions from MRP
• MRP Evaluation & Analysis
• 5. Production Planning
• Planned Order Processing
• Conversion of Planned Order to Production Order
• Production Order Creation
• Production Order Scheduling
• Capacity Requirements Planning
• Production Order Release
• 6. Production Execution
• Production Order Confirmation
• Goods Issue for Production
• Backflushing
• Goods Receipt from Production
• Partial & Final Confirmation
• Scrap & Rework
• Production Order Monitoring
• 7. Capacity Planning
• Work Center Capacity
• Capacity Requirements
• Capacity Evaluation
• Capacity Leveling
• Scheduling
• Bottleneck Analysis
• 8. Production Order Management
• Order Status Management
• Order Changes
• Component Availability Check
• Production Order Settlement
• Variance Calculation
• TECO (Technical Completion)
• Production Order Closing
• 9. Repetitive Manufacturing
• Repetitive Manufacturing Concepts
• Production Versions
• Rate-Based Planning
• Backflushing
• Product Cost Collector
• 10. Process Manufacturing – PP-PI
• Master Recipes
• Resources
• Process Orders
• Process Instructions
• Process Order Confirmation
• Goods Movement
• 11. SAP PP Integration
• PP + MM: Procurement & Inventory
• PP + SD: Make-to-Stock / Make-to-Order
• PP + CO: Product Costing & Controlling
• PP + FI: Accounting Entries
• PP + QM: Quality Inspection during Production
• 12. Production Costing
• Product Cost Planning
• Standard Cost Estimate
• Activity Types & Cost Centers
• Production Order Costing
• Planned vs. Actual Cost
• WIP & Variance
• Settlement to CO-PA / FI
• 13. SAP S/4HANA PP
• SAP Fiori for Production Planning
• MRP Live
• Embedded Analytics
• Production Planning Apps
• Demand-Driven MRP Overview
• Key differences: ECC PP vs. S/4HANA PP
• 14. Practical Project / Live Server Practice
• Create Material Master
• Create BOM
• Create Work Center
• Create Routing
• Create Production Version
• Create PIR
• Execute MRP
• Process Planned Order
• Create & Release Production Order
• Goods Issue
• Production Confirmation
• Goods Receipt
• Analyze Production Costs
• Production Order Settlement
• End-to-End Plan-to-Produce (P2P) Business Scenario

2. Master Data in SAP PP

• Material Master
• BOM (Bill of Materials)
• Work Center
• Routing
• Production Version
• Production Resources/Tools (PRT)
• Master Recipe & Resources – Process Manufacturing

3. Demand Management

• Independent Requirements
• Planned Independent Requirements (PIR)
• Demand Planning
• Consumption-Based Planning
• Planning Strategies

4. MRP – Material Requirements Planning

• MRP Concepts & Process
• MRP Types
• MRP Controllers
• Lot-Sizing Procedures
• Safety Stock & Reorder Point
• MRP Run
• MRP Live in S/4HANA
• Planned Orders
• Purchase Requisitions from MRP
• MRP Evaluation & Analysis

5. Production Planning

• Planned Order Processing
• Conversion of Planned Order to Production Order
• Production Order Creation
• Production Order Scheduling
• Capacity Requirements Planning
• Production Order Release

6. Production Execution

• Production Order Confirmation
• Goods Issue for Production
• Backflushing
• Goods Receipt from Production
• Partial & Final Confirmation
• Scrap & Rework
• Production Order Monitoring

7. Capacity Planning

• Work Center Capacity
• Capacity Requirements
• Capacity Evaluation
• Capacity Leveling
• Scheduling
• Bottleneck Analysis

8. Production Order Management

• Order Status Management
• Order Changes
• Component Availability Check
• Production Order Settlement
• Variance Calculation
• TECO (Technical Completion)
• Production Order Closing

9. Repetitive Manufacturing

• Repetitive Manufacturing Concepts
• Production Versions
• Rate-Based Planning
• Backflushing
• Product Cost Collector

10. Process Manufacturing – PP-PI

• Master Recipes
• Resources
• Process Orders
• Process Instructions
• Process Order Confirmation
• Goods Movement

11. SAP PP Integration

• PP + MM: Procurement & Inventory
• PP + SD: Make-to-Stock / Make-to-Order
• PP + CO: Product Costing & Controlling
• PP + FI: Accounting Entries
• PP + QM: Quality Inspection during Production

12. Production Costing

• Product Cost Planning
• Standard Cost Estimate
• Activity Types & Cost Centers
• Production Order Costing
• Planned vs. Actual Cost
• WIP & Variance
• Settlement to CO-PA / FI

13. SAP S/4HANA PP

• SAP Fiori for Production Planning
• MRP Live
• Embedded Analytics
• Production Planning Apps
• Demand-Driven MRP Overview
• Key differences: ECC PP vs. S/4HANA PP

14. Practical Project / Live Server Practice

• Create Material Master
• Create BOM
• Create Work Center
• Create Routing
• Create Production Version
• Create PIR
• Execute MRP
• Process Planned Order
• Create & Release Production Order
• Goods Issue
• Production Confirmation
• Goods Receipt
• Analyze Production Costs
• Production Order Settlement
• End-to-End Plan-to-Produce (P2P) Business Scenario